Liquid Quenching with Film Boiling Simulation by AltaSim

Andrew Griesmer October 9, 2013

The process of quenching a red-hot metal object in a cool liquid bath is simple in practice, but highly complicated when creating a simulation. There are several phases of liquid quenching, and here we will focus on the initial phase: film boiling. In the accompanying video, COMSOL Certified Consultant AltaSim Technologies details the steps taken to model a nickel superalloy puck that is quenched in a tub of oil.

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Alexandra Foley October 2, 2013

For 60 years, the technology manufacturer KOSTAL Group has been implementing various electrical systems in cars, making your driving experience more enjoyable. For instance, the Automotive Electrical Systems division of KOSTAL placed indicator switches near the steering wheel and created integrated-function push buttons. Over the years, their patents and designs have become more complex and revolutionary. Currently, they are working on optimizing the design of their roof modules for premium cars using mechatronic simulation.

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Guest Kyle Koppenhoefer September 24, 2013

Today we welcome another guest post from Kyle Koppenhoefer of AltaSim Technologies, a COMSOL Certified Consultant. In this entry he will discuss modeling MEMS energy harvesting devices. During our recent webinar with COMSOL on thermal-structure interaction modeling, we at AltaSim Technologies demonstrated modeling of a MEMS energy harvester that scavenges waste heat. Examples of sources for waste heat range from microprocessor chips, to internal combustion engines, to chemical processing plants. If the waste heat generated from these cases could be […]

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Alexandra Foley September 11, 2013

Shell and tube heat exchangers are one of the most widely used type of heat exchanger in the processing industries (65% of the market according to H. S. Lee’s book, Thermal Design) and are commonly found in oil refineries, nuclear power plants, and other large-scale chemical processes. Additionally, they can be found in many engines and are used to cool hydraulic fluid and oil. There are a variety of different configurations for these heat exchangers, but their basic concept can […]

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Valerio Marra September 4, 2013

As a nuclear engineer, I’ve attended many thermal engineering classes. Whereas I’ve enjoyed learning techniques to enhance heat transfer, I’ve also found fascinating those applications where it is important to reduce heat transfer using the right choice and combination of materials and shapes. The design of this is vital for many industries, including the building and aerospace industries. Lately, I came across an interesting example of thermal insulation in the most mundane of these things: clothing design. I had to […]

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Alexandra Foley September 3, 2013

It’s probably something we have all experienced. We get home, stick last night’s leftovers in the microwave, and sit down to have a nice meal — only to realize that the food is scalding hot one bite and freezing cold the next. This experience has prompted me on more than one occasion to wonder: Why does a microwave heat food so unevenly?

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Fanny Griesmer August 12, 2013

It seems everyone and their kid brother has a cell phone these days — and we are constantly using them. We don’t just rely on them to make calls anymore, either; they serve as our maps, calendars, to-do lists, channel for social interaction, and so forth. This continuous use begs the question: “What about the radiation our phones emit, and how much of it is absorbed by our brains?” When considering this, scientists use the specific absorption rate (SAR) to […]

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Alexandra Foley August 1, 2013

When thinking about freeze-drying processes, I am reminded of astronaut food like the freeze-dried ice cream I tried as a kid. While this application of freeze-drying is important for preserving food being launched into space, there is also an incredible number of noteworthy applications that are used a little closer to home. Let’s take a look at the freeze-drying process, how it can be simulated, and some of the products and designs that rely on it to function.

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Alexandra Foley July 10, 2013

The flow of fluid through a porous medium is usually described by Darcy’s Law. However, what if you wanted to look at a combination of fluid flow, heat transfer, and mass transport in a porous medium? Instead of using Darcy’s Law, which calculates an average linear velocity for fluid flow in porous media, the Navier-Stokes equations would be necessary in order to obtain accurate results. In addition, heat convection and conduction, as well as mass transport would need to be […]

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Laura Bowen June 26, 2013

It’s not always obvious what a major role temperature control plays in modern technology, as the interchange happens in the background. Plate heat exchangers, made up of successions of metal plates and various coiled pipes, regulate and manipulate temperature, and they get the job done quickly — thanks to an active surface that is large with respect to their volume.

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Andrew Griesmer June 24, 2013

Sharp is a powerhouse in the electronics industry, involved in televisions, liquid crystal displays, LED lighting systems, solar cells, multi-function business machines, and many other electronics-based products. One of a global network of Sharp R&D laboratories, Sharp Laboratories of Europe (located in Oxford, England), has been busy researching and developing LED lighting, display technology, microfluidic lab-on-a-chip, and energy systems for incorporation into Sharp’s products.

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