Aqui você encontrará apresentações realizadas nas Conferências de Usuários COMSOL de todo o mundo. As apresentações englobam pesquisas e produtos inovadores feitas por engenheiros e cientistas usando o COMSOL Multiphysics. Os tópicos abrangem uma grande gama de indústrias e aplicações, como elétrica, mecânica, escoamento e química. Use a função de busca "Quick Search" para encontrar apresentações na sua área de interesse.

Simulation of a Heated Tool System for Jet Electrochemical Machining

M. Hackert[1], G. Meichsner[2], and A. Schubert[1][2]

[1]Chair Micromanufacturing Technology, Faculty of Mechanical Engineering, Chemnitz University of Technology, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Jet Electrochemical Machining (Jet-ECM) is an unconventional procedure using localized anodic dissolution for micromachining. An increasing of the electrolyte temperature will lead to an increase of the electrical conductivity of the electrolyte by about 30% and to a reduction of the dynamic viscosity of the electrolyte by about 25 %. Both will improve the process. Therefore a Jet-ECM tool ...

Simulating the Influence of the Nozzle Diameter on the Shape of Micro Geometries Generated with Jet Electrochemical Machining

A. Schubert[1][2], M. Hackert[1], and G. Meichsner[2]

[1]Chair Micromanufacturing Technology, Faculty of Mechanical Engineering, Chemnitz University of Technology, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Jet Electrochemical Machining (Jet-ECM) is an unconventional procedure for micromachining. Based on localized anodic dissolution three-dimensional geometries and microstructured surfaces can be manufactured using Jet-ECM. COMSOL Multiphysics is used at Chemnitz UT to simulate the electric current density in the jet and the dissolution process. A mesh displacement dependent on the normal current ...

2D Axisymmetric Simulation of the Electrochemical Finishing of Micro Bores by Inverse Jet Electrochemical Machining

M. Hackert-Oschätzchen[1], M. Kowalick[1], G. Meichsner[2], A. Schubert[1], B. Hommel[3], F. Jähn[3], M. Scharrnbeck[4], R. Garn[5], A. Lenk[5]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany
[3]SITEC Industrietechnologie GmbH, Chemnitz, Germany
[4]SITEC Automation GmbH, Chemnitz, Germany
[5]Continental Automotive GmbH, Limbach-Oberfrohna, Germany

In this study the inverse Jet-ECM process of micro bores is investigated by help of multiphysics simulations. Based on the micro bore of a commercial sample nozzle a model geometry was derived. For simulating inverse Jet-ECM a transient model has been developed. Electric currents and deformed geometry interface were used. It could be demonstrated, that the maximal removal took place at the edge ...

Design of Electrochemical Machining Processes by Multiphysics Simulation

M. Hackert-Oschätzchen, S. F. Jahn, and A. Schubert
Chemnitz University of Technology
Chemnitz, Germany

The principle of electrochemical machining (ECM) is the anodic dissolution of a metallic workpiece at the interface to a liquid ionic conductor under the influence of electric charge transport. This erosion principle works independently from the mechanical hardness of the workpiece and is free of mechanical forces. The design of electrochemical machining processes is still performed ...

Analysis of an Electrochemical Machining Process for Particle Reinforced Aluminum-Matrix Composites

M. Hackert-Oschätzchen [1], N. Lehnert [1], C. Scherf [2], A. Martin [1], M. Penzel [1], A. Schubert [3],
[1] Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2] Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany
[3] Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany; Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

At the Technische Universität Chemnitz several academic institutions work on aluminum matrix composites (AMCs) within the Collaborative Research Centre SFB 692 HALS. Besides the development and analysis of these materials one main task is finishing machining of AMCs by an electrochemical machining (ECM) process. One possible method of ECM is electrochemical machining with continuous electrolytic ...

Analysis of Mixing Chambers for the Processing of Two-Component Adhesives for Transport Applications

P. Steinert [1], R. Paul [1], I. Schaarschmidt [1], M. Zinecker [1], M. Hackert-Oschätzchen [1], Th. Muschalek [2], J. Esslinger [2], A. Schubert [1]
[1] Professorship Micromanufacturing Technology, Chemnitz University of Technology, Chemnitz, Germany
[2] Rublic+Canzler GmbH, Dresden, Germany

Two-component adhesives are commonly used for sealing and joining in transport applications for mechanically highly stressed connections. At the Chemnitz University of Technology an innovative system technology for the user-friendly, wireless and energy-efficient processing of two-component adhesives with electrical drive is developed. In this context, the simulation-based layout of main ...

Simulation of Heat Transfer on Periodic Microstructured Surfaces for Evaporation Cooling

M. Hackert-Oschätzchen[1], R. Paul[1], M. Penzel[1], M. Zinecker[1], A. Schubert[1]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany

Evaporative cooling is a promising cooling method for dissipating high heat fluxes in high power density applications. One possibility to enhance heat flux is a generation of microstructures into the cooler surface. This enlarges the cooler surface and systematically affects the fluid flow as well as the boiling process. In this study the geometric arrangement of cylindrical pin microstructures ...

Transient Simulation of the Electrolyte Flow in a Closed Device for Precise Electrochemical Machining - new

M. Hackert-Oschätzchen[1], M. Penzel[1], M. Kowalick[1], G. Meichsner[2], A. Schubert[1,2]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Precise electrochemical machining (PEM) is an innovative machining technology which results from further development of the electrochemical sinking. PEM works with pulsed low frequency direct current and oscillation of the tool electrode. As part of the project ‘Electrochemical machining of internal precision and micro-geometries with high aspect ratios by process-state-dependent electrolyte ...

Analysis of the Electrochemical Removal of Aluminum Matrix Composites Using Multiphysics Simulation - new

M. Hackert-Oschätzchen[1], N.Lehnert[1], M. Kowalick[1], G. Meichsner[2], A. Schubert[1,2]
[1]Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2]Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

In the Collaborative Research Centre 692 at TU Chemnitz several academic institutions work on aluminum matrix composites (AMCs). These materials consist of an aluminum matrix, which is reinforced by SiC or Al2O3 particles with dimensions less or equal 1 µm. One main task is finishing machining of AMCs by electrochemical machining (ECM). The goals are depending on the application whether to ...

Transient Simulation of an Electrochemical Machining Process for Stamping and Extrusion Dies

M. Penzel [1], M. Hackert-Oschätzchen [2], M. Kreißig [1], M. Kowalick [1], M. Zinecker [1], A. Schubert [1], G. Meichsner [3],
[1] Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany
[2] Professorship Micromanufacturing Technology, Technische Universität Chemnitz, Chemnitz, Germany; Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany
[3] Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany

Precise electrochemical machining (PEM) is a non-conventional machining technology, based on anodic dissolution of metallic work-pieces. In this study an additional extension of the precise electrochemical machining with a precise angle-controlled cylinder positioning is aimed. Due to the help of the angle-controlled cylinder positioning, with PEM e.g. stamping and extrusion dies can be ...

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